MODS FOR THE ICOM 706 - PART 1

Hi all,
          Recently I've seen help listing's for mod's on the 706, and better
me just sending to each one I come across I'd thought why not send all I have.
I hope they all help, many 73's de Ian.

Icom IC-706 mods

MODIFICATIONS
WARNING: Improperly performed modifications can severely damage your radio.
I have performed these modifications successfully, but I offer no guarantee
or warranty for them. Proceed at your own risk.

TOOLS NEEDED:

1) Small philips-head screwdriver 2) Tweezers 3) Magnifying glass
4) Low-wattage (15 watt) soldering iron 5) Long-nosed pliers

MODIFICATION 1:
Enables out-of-band transmit for 1.6 MHz to 54 MHz.This does not enable
extended VHF transmit This does not enable AM or FM broadcast band transmit.
Your memories will be cleared after this modification, since you need to reset
the CPU.
1) Open the top of the radio by removing the 3 top screws and 2 side screws.
Look at the radio from the with the front panel facing you.screws.
2) Gently pull up the speaker and set is aside without damaging the speaker
or the wires that attach it to the rig.
3) Note the silver rectangular box near the middle of the PCB marked something
like "9 MHz SSB Filter".
4) Move your eyes up from this filter toward the back of the radio. Just
before you get to the "D 108" marking, you will see two tiny
diodes, two blank spaces, and one additional diode. They look something like
this:

D108
[XX]   [XX]  [ ]   [ ]   [XX]
Remove this diode ^^^^

5) The second diode from the left needs to be removed. I did this by crushing
it with long-nosed pliers. You can also heat it with a
low-wattage soldering iron and pull it up with tweezers. Be sure not to
damage the other diodes or the PCB. Be sure that you don't
apply too much heat, since the heat can damage the PCB and the other diodes.
6) Re-assemble the radio. Reset the CPU by pressing and holding down the UP
and DOWN buttons on the front panel and pressing POWER.

Improved VHF recieve mod:

154-200 MHz RANGE
To open up the 154-200 range,cut the yellow wire on the plug labled "j-4" on
the right side of the radio on the bottom,the book points to this connector.
I did this and it opened up the rx between 154-200 mhz. (It was printed in CQ VHF a couple of months ago.)
For those who like to scan VHF Hi-band, there is a mod that restores
sensitivity, but at the cost of reduced sensitivity below 120 MHz.
This allows the filter to switch at the corner frequency (apparently around
129 MHz) as you tune.

PROCEED AT YOUR OWN RISK
There are no guarantees you won't trash your radio.

Remove the radio top and bottom covers according to the manual.Remove the
speaker. Now with the radio facing you and right side up, you'll see a single
connector with discrete wires at the rear of the control board. The fourth
wire from your left should be a yellow wire (caution, the 5th and 6th wires
on the other end of the connector are yellow too, don't get confused).
Disconnect this wire from the connector. This will enable the 2 meter
band-pass filter to work outside the 2 meter band, and will restore
sensitivity between about 130 MHz and about 165 MHz (above and below that
range, sensitivity still stinks, especially above 165 MHz). Before this mod,
a low pass filter with a corner frequency around 129 MHz was in the circuit
all the time except when you were actually tuning inside the 2 meter band,
and that killed high band sensitivity completely. Before removing the yellow
wire, sensitivity at 155 MHz was 30 uV for an S1 indication,after the yellow
wire is removed, sensitivity increases so that only 0.5 uV is required for a
S1 reading. At 165 MHz after the mod,sensitivity is 3 uV for an S1 reading,
before the mod, a very large signal was required for an indication.
Disconnecting the yellow wire has the unfortunate side effect of reducing
sensitivity between 60 and 129 MHz since the radio never switches from the
2m bandpass filter to the low pass filter. Signals below 60 MHz don't go
through either filter and are unaffected by the mod.

Now here's how to get the low pass filter back when tuning below 129 MHz.
On the bottom board, right behind the MENU button,
there are 5 SMD transistors. These transistors apparently switch the VCOs
for the various band segments. The one in the middle of the 5 apparently
switches the 60-129 MHz VCO. The single pin (one side of the SMD transistor
has 2 pins the other only 1) switches to 5 volts when this VCO is active,
and is low otherwise. This is exactly what we need to feed the yellow wire.
There's a board trace coming from this pin over to a feedthru hole near J8.
Connect the yellow wire you disconnected earlier here.

The filter should now toggle between low pass and 2m bandpass as you tune
below and above 129 MHz, and you should have good sensitivity both above and
below this frequency (at least up through 165 MHz).

Remember, CAUTION WARNING This is tiny SMD stuff. If you trash your radio,
you're on your own.

I have an Icom IC-706 and did the mod. I did this mod and it works great!!!!

As far as FM Broadcast intermod in the Aircraft band, I noticed the IF is a
little overdriven into compression, so I turn the preamp off(greeen to no
light---preamp switch), and noticed no difference in sensitivity, intermod
in aircraft band disappeared.Running the preamp in the Aircraft 118-129 does
not really help sensitivity, even though the S-meter shows higher signal
levels (jumps around alot due to saturating IF when signals are not there!!)
the noise floor actually, degrades, thus I leave the switch (no preamp-black
instead of green). Leaving it on green is just driving the IF into saturation,
with worst dynamic range.
Now connecting it to the VCO switch bank, the radio performs to my
satifaction, hearing the weather at 162, forestry at 171, TV audio
near 200Mhz and remembering to turn the preamp off in 118-129 aircraft
region, no 2 meter images any more in 82-83Mhz area from 2 meters.I can
listen to FM broadcast in the 88-108Mhz area.

Q:Does this mod affect HF or 6m?

A:The mod affects only frequencies above 60 MHz. If you just cut or remove
the yellow wire, the 2m bandpass filter is used all the time.

After the mod you can listen to the airport on 134 MHz but 128.4 is still
drowned in intermod from the FM BC band.

Proceed at your own risk

The receiver sensitivity above 120MHz (except the band between 144-148MHz)
is very poor and also the transmitted FM deviation for NARROW FM is too
small; therefore I did some tests and came to the following two modifications.

To carry out these modifications it is necessary to use the IC706 service
manual, which can be bought at any ICOM dealer.

1. When choosing NARROW at FM, then during transmitting the max. deviation
is reduced from 4.8kHz to 2.4kHz. It is still desirable to choose NARROW at
FM because the receive performance is better then.
After changing resistor R272 from 1K to 8K2. (at the bottom side of the MAIN
UNIT), then the max. deviation during transmitting goes from 4.8kHz to 4.3kHz
when choosing NARROW at FM.
The modulation at AM is also changed now, but this can be corrected with
potmeter R271.

2. To improve the receiver sensitivity between 120 - 144MHz and between
148 - 200MHz the following modifications can be carried out.
At the PA UNIT, change the 60 - 200MHz bandpass:
1) Remove C53(20p), C152(20p), C153(12p) and C154(20p).
2) Short-circuit L49(82nH) by soldering an interconnection at the place of
the removed C153.
3) The inductance of L16, L17, L18 and L19 must be reduced somewhat.
This can be done by separating the windings somewhat with a small screwdriver.


Now the sensitivity is good up to about 175MHz. Also the sensitivity in the
airband is much better now.

For receiving above 175MHz the low-pass filters at the ANT2 input have to be
changed (components around L16, L17, L18, L19. I would not recommend that,
because the spurious suppression during 2M transmitting becomes worse then!


To expand the band on the VHF portion.

(I have not tried this mod.I received this infomation via e-mail)
Caution: This is quite involved. If you are not too good you might be advised
to get someone who has the experience to handle this mod!

1. Remove the main board from the unit. Keep the cutout hole away from you.
This I consider the top of the board.

2. Remove the shield from the top of the board. There are 30-40 solder
points from the shield to the board.

3. Under the board on the top of the board, remove R-353 and Q-38. They are
located to the left of the IC-36 chip on the top of the board under the
shield.

4. On the underside of the board, Locate IC-32. There are two IC chips.
IC-32 will be just down and to the right of the shield.

5. Using a pointer, point at the left upper pin, and go toward the top of the
board. You will find a trace that stops. It comes out from under IC-31, and
stops. It should be the sixth trace up from the top of the Chip.

6. Using a Xacto knife, (or something similar) Cut the trace the bend
halfway between IC-31 and the solder point.

7. Make a jumper wire, and jump the connection, from Pin 11 of IC-32 to the
newly isolated trace.

8. Reassemble the radio.

Transmit from 200 Hz to 200 MHZ continuous!!!

ICOM does not warranty these mods.





...... test at your own risk, have fun and 73 de OE1GQA Guenter - Vienna

 

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